Spiral Submerged Arc Welding In Oil Pipe Line Construction: Ensuring Service Life And Reliability

Short Description:

The construction of oil pipe lines is a vital and complex process that requires the highest standards of welding technology. Among the various welding methods employed, spiral submerged arc welding (HSAW) stands out as the first choice due to its superior performance and success in ensuring the service life and reliability of oil pipelines. In this blog, we will delve into the importance of HSAW in oil pipeline welding and explore its advantages and immense value in meeting the worlds growing oil transportation needs.


Product Detail

Product Tags

Learn about HSAW:

Spiral submerged arc welding is an advanced welding technology that combines the principles of submerged arc welding and spiral tube forming. It involves using an automated welding process to create a continuous spiral weld by feeding a solid filler wire into a flux-covered arc. This method ensures consistent and high-quality welds, eliminating the risk of defects common with other welding methods.

 applications.

Mechanical Property

steel grade

minimum yield strength
Mpa

Tensile strength

Minimum elongation
%

Minimum impact energy
J

Specified thickness
mm

Specified thickness
mm

Specified thickness
mm

at test temperature of

 

<16

>16≤40

<3

≥3≤40

≤40

-20℃

0℃

20℃

S235JRH

235

225

360-510

360-510

24

-

-

27

S275J0H

275

265

430-580

410-560

20

-

27

-

S275J2H

27

-

-

S355J0H

365

345

510-680

470-630

20

-

27

-

S355J2H

27

-

-

S355K2H

40

-

-

The importance of HSAW in oil pipeline construction:

1. Strength and Durability: One of the primary attributes of HSAW is its ability to form strong, high-strength welded joints. The continuous spiral weld formed by this technology enhances the structural integrity and is critical to withstand the high pressures, extreme temperatures and environmental factors that oil pipe lines face during their service life.

2. Long life and strong reliability: Oil pipe lines are expected to operate flawlessly for decades, transporting oil without leakage or failure.  HSAW plays a vital role in achieving long service life by ensuring even distribution of welding heat, minimizing stress concentrations, and preventing crack initiation and propagation - all factors that contribute to the overall reliability of the pipe.

3. Efficient construction: HSAW is capable of continuously welding long sections of pipeline, so it has significant efficiency in pipeline construction. This method reduces welding time, increases productivity, significantly reduces construction costs, and is conducive to the timely completion of the project.

4. Reduced maintenance and repairs: By providing high-quality, defect-free welds, HSAW minimizes the need for future repairs or maintenance-related downtime. Oil pipelines built using this method are less prone to leaks or failures, improving safety and increasing operational efficiency.

5. Environmental benefits: HSAW ensures the production of precision welds with high dimensional accuracy. This reduces the likelihood of pipeline corrosion and subsequent oil leakage, protecting the environment from potential disasters associated with pipeline failure.

Pipe-Piles-ASTM-A2522

Chemical Composition

Steel grade

Type of de-oxidation a

% by mass, maximum

Steel name

Steel number

C

C

Si

Mn

P

S

Nb

S235JRH

1.0039

FF

0,17

1,40

0,040

0,040

0.009

S275J0H

1.0149

FF

0,20

1,50

0,035

0,035

0,009

S275J2H

1.0138

FF

0,20

1,50

0,030

0,030

S355J0H

1.0547

FF

0,22

0,55

1,60

0,035

0,035

0,009

S355J2H

1.0576

FF

0,22

0,55

1,60

0,030

0,030

S355K2H

1.0512

FF

0,22

0,55

1,60

0,030

0,030

a. The deoxidation method is designated as follows:

FF: Fully killed steel containing nitrogen binding elements in amounts sufficient to bind available nitrogen (e.g. min. 0,020 % total Al or 0,015 % soluble Al).

b. The maximum value for nitrogen does not apply if the chemical composition shows a minimum total Al content of 0,020 % with a minimum Al/N ratio of 2:1, or if sufficient other N-binding elements are present. The N-binding elements shall be recorded in the Inspection Document.

In conclusion:

The construction of oil pipelines requires the highest welding standards to ensure longevity, reliability and safety. Spiral submerged arc welding (HSAW) is the proven technology of choice in this field due to its ability to form strong, durable and defect-free welds.  With numerous advantages including enhanced structural integrity, efficient construction, reduced maintenance and environmental benefits, HSAW plays a key role in meeting global oil transportation needs. As the oil industry continues to expand, the use of advanced welding technologies such as HSAW is critical to maintaining the integrity and reliability of oil pipelines around the world.

SSAW Pipe

In summary

Cangzhou Spiral Steel Pipe Group Co., Ltd. is proud to provide high-quality spiral seam pipes for a variety of applications. We focus on precision manufacturing, advanced welding technology and quality materials to provide customers with reliable, efficient solutions for their piping needs. Trust us to meet all your requirements and experience first-hand the reliability and resilience of our spiral seam pipes.


  • Previous:
  • Next:

  • Write your message here and send it to us